Four bladesmiths must start at the bottom when they are tasked with creating ladder pattern damascus knives from a real ladder. After they salvage their metal the competitors must go step-by-step to create this intricate design, which proves to be no easy feat. One smith struggles in the intense conditions to even make it out of Round one. When a second competitor falls after a brutal round of testing, the remaining two smiths head home to recreate a battle sword wielded by one of history's military geniuses: Napoleon Bonaparte. Which smith can create a saber worthy of the Emperor himself, earning the title of Forged in Fire Champion and a prize of $10,000?

It's anchors aweigh, as four bladesmiths are tasked with forging a Pirate's Boarding Axe from a treasure chest. They must batten down the hatches as they battle wayward welds and forging fiascos that leave two smiths high and dry. The final two smiths return to their home forges to recreate the legendary weapon carried by history's most notorious pirate: Blackbeard's Cutlass. Who will seize the ultimate treasure of $10,000 and the title of Forged in Fire Champion?